Description
Torsionally rigid, welded machine stands, transport chain with round and flat guides, incl. intelligent transport rail lubrication, pneumatic locking rollers for minimum workpiece intervals at machine entry,
motor-drive pressure bridge adjustment, infinite fee rate 10 – 20m/min (25 m/min), ensure maximum ease of operation, long-term productivity, precision and operating reliability.
Control features and operation
With rotating and pivoting control panel, dust-proof. Large program memory for complete capture of all operating data, service messages in clear text. Fully automatic control of processing machines at the touch of a button using NC servo-axes.
Glu Jet hybrid technology: Highly flexible glue application with patented nozzle for invisible zero joints.
Standard equipment allows use of EVA or PUR glue without expensive and time-consuming auxiliary equipment. Glue can be processed in cartridge or granulate form with automatic replenishment feature. Change-over from neutral to colored glue in a jiffy.
Shortest heat-up time of 3 minutes for minimum energy costs. Automatic cleaning feature for glue system at the touch of a button.
Machine design: 100% repetition accuracy Our solid, state-of-the-art processing machines are subject to continuous development based on our 50 years of experience with edgebanders, guaranteeing high quality processing of your edges and optimum product quality of your finished furniture.
Tool design: Diamond tipped, state-of-the-art cutting tools with integrated chip removal and patented Pro Lock quick-clamp chuck, all matched perfectly to your range of application. Optional with completely integrated multifunction tools.
Accessories: Comprehensive line of accessories ranging from air cushion table in entry area to electronically controlled spraying units to make subsequent retouching work completely superfluous. Modular design makes it easy to add accessories.
BASIC MACHINE
BASIC MACHINE ACCURA 1556 premium
with roller bridge
Base frame design for high rigidity, welded version
Stabile pressure bridge with two rows of rubber coated pressure
Surface hardened round steel guides for pressure bridge adjustment with direct drive.
With motorized pressure beam adjustment
With extraction duct for pre-milling unit, dia. 120 mm
Central dust avacuation connection for post-machining units, Dia. 175 mm
Integrated switch cabinet, easily accessible
Integrated chip catch box on the end of the machine
Pivoting and tilting control panel for ergonomic adjustment at eye height
Workpiece support on rollers (690 mm extention / 1068 mm in total), can be clamped in any position for optimum workpiece support, with 3adjustable feed
Integrated stowage area for supply bottles for spraying unit and cleaning system
Chain guide rail lubricated manually with grease nipple
Pneumatic locking roller for minimum workpiece interval at machine entry
Pressure bridge of high strength, rigid U-channels for smith workpiece transport
Light barrier for sensing workpieces
Large, space-saving and acoustically insulated guard hood with noise-absorbing safety cover over the post-processing area. Heavy duty drive motor for jerk-free transport of workpieces with workpiece chain
Transport chain runs on precision half-round flat guides, chain pads on transport chain with high handle for perfect grip onworkpieces
TECHNICAL SPECIFICATIONS ACCURA 1556
Edgebander for edging and post-processing of panel-type materials
Edging thickness, rolled edging: 0.4 – 3 mm (depending on material)
Edging thickness, strip edging: 8 mm (Glu Jet – for 1556 grooving / flex) 15 mm (Glu Jet – for 1556 premium)
Edging height: max. 65 mm
Workpiece thickness: 8 – 60 mm
Workpiece width: min. 60 mm
Workpiece length: min. 140 mm
Feed rate: infinite 10 – 20 m/min.
ELECTRICAL Electrical for variable feed 400 V / 50 Hz, 2.2 kW
OPERATION: Edge Control 19
with 18,5″ color touchscreen 16:9 Powerful controls and simpliest machine operation for efficient machine setup and re-setting.
Rotatable and tiltable operating control at eye level with Windows-like user interface, all information is displayed in plain text and/or graphics, with extensive program store. External USB-interface
ECO MODE
This power-saving mode is an automatic stand-by mode, which puts all drives out of operation as soon as no workpiece is entered into the machine. The motors correspond to the new energy efficiency class IE2. If a workepiece is not entered into the machine over a longer time period (6 minutes) the heater of the glue application system automatically shuts down. No more energy is consumed by the machine.
MULTIFUNCTION: Multipurpose package Fully automatic and complete multi tool equipment with multipurpose tools and tooling revolvers for:
– FR701 Multi
– FF701 Multi
– ZK701 Multi
INFEED AREA: Infeed fence long (1485 mm) incl. support with integrated rollers
Infeed fence long for precise feeding of very long work pieces, easy adjustment to adjust the cutting depth during joining
Motorical adjustment of indeed fence automatically adjustable through the control panel to adjust depth of cut
AIR CUSHIONED TABLE
PRE-MILLING UNIT Pre-milling unit 1802 400 V (2 x 2.0 kW, 200 Hz, 12,000 min-1) With 2 trimming units for joining panel edges 1x operating in forward direction, 1x in rearward direction max. milling thickness: 3 mm, patented ProLock screw-in clamping system for rapid tool change
Diamond cutter 70 x 64 x 30 mm, 2 teeth, left hand For pre-milling unit 1801 / 1802
Diamond cutter 70 x 64 x 30 mm, 2 teeth, right hand For pre-milling unit 1801 / 1802
EDGE FEEDER: Edge feeder 1901 SYNCHRO automatic transport of roll and strip products max. load capacity: 150 mm. Synchronous drive with adjustable edge protrusion for cut length edging, for coils: max. edge thickness 3 mm (material dependent) forward cut up to max. 65 mm (material dependent) max cross section 135 mm (material dependent) support table for coils 820 mm
GLUE APPLICATION: MAIN GLUE STATION Glue application system Glu Jet GJ301 automatic (2,3 kW, 50 Hz) Automatic adjustment of gluing height (tracing nozzle)
Glu Jet hybrid technology Processing of EVA and PUR adhesives Adhesive in cartridge or granules form Processing of neutral and coloured adhesives Glue applied by means of nozzle technology. Heat-up time: 3 minutes.
Incl. hopper for cartridges: 4 cartridges (approx. 1,4 kg)
Incl. hopper for glue granules: (approx. 1,5 kg)
Incl. automatic reloading of glue
Incl. automatic rinse function directly at the control panel through separate rinse channel
Automatic glue temperature reduction according to time
PRESSURE UNIT: Pressure section 1914-1 MOT
Motorical adjustment to the edge thickness directly from the control panel, with 4 sep. contact-controlled pressure rollers for clean edge pressing on carrier panel, first roller automatic driven synchronous to the feed speed, 3 support pressure roller
END TRIMMING UNIT: End-trimming KA 701 pneumatic (2 x 0.65 kW, 200 Hz, 12,000 min-1)
Pneumatic pivoting feature 0/10 for coils and strips: max. edge thickness: 20mm (depending on material and feed speed), hardened and precision-ground linear guides each, incl. 2 noise reduced TC-sawblades altern. teeth, 110 mm, Z 20, incl. 2 extraction hoods
FLUSH TRIMMING: Trimming unit 1828 (2 x 1.1 kW, 200 Hz, 12,000 min-1) for flush trimming up to 15 mm thickness max. panel thickness: 60 mm, for flush trimming, HW-knifes with CM technology (System Leuco), 70 mm,
Air Stream System, cutting width 16 mm, Z = 4, patented ProLock screw-in clamping system for rapid tool change, with integrated chip removal, incl. blow nozzles
Only for 1556 Premium
MULTIFUNCTIONAL TRIMMING UNIT: FR701 Cutter unit
100% repetition accuracy at the touch of a button based on zero clearance mechanisms and 6 fully digital NC servo-axes. Heavy duty floor-mounted machine with shock-absorbing mounts and large sensing rollers for perfect results even at high feed rates. Machine adjustments on linear guides with central lubrication. With standard blast nozzles in front of sensing rollers to blow away chips in front of sensing areas. Horizontal sensing with angular sensing rollers with chemically applied nickel plating developed especially for processing modern, high gloss edging.
AirStream System: Diamond cutter 71,5 mm x 15,5 mm, 16 mm Z = 2 18000 rpm
R = 2,0 mm left hand For trimming unit FR701
AirStream System: Diamond cutter 71,5 mm x 15,5 mm, 16 mm Z = 2 18000 rpm
R = 2,0 mm right hand For trimming unit FR701
CORNER COPY UNIT: Form trimming unit FF701
100% repetition accuracy at the touch of a button based on zero clearance mechanisms and 4 fully digital NC servo-axes. Includes two diamond tipped cutters with optimized chip removal. With automatic pendulum sensor for perfect copying results. Fully automatic pendulum sensor copies ends without material protrusion and leaves the optimum edge protrusion for the longitudinal edge for subsequent machining. Machine adjustments on linear guides with central lubrication. With standard blast nozzles in front of sensing rollers to blow away chips in front of sensing areas. Including shelf program for optimum processing of shelves with rounded edges. Diamond coated cutter 72,5 mm x 19 mm, 20 mm, Z = 4 R = 2 mm, left hand with CM technology (LEUCO system) incl. integrated chip removal and patented ProLock tool connector for fast and precise tool changing for form trimming unit FF701 / 1833 Diamond coated cutter 72,5 mm x 19 mm, 20 mm, Z = 4 R = 2 mm, right hand with CM technology (LEUCO system) incl. integrated chip removal and patented ProLock tool connector for fast and precise tool changing for form trimming unit FF701 / 1833
FINISHING:
SCRAPER UNIT: Scraper unit ZK501
Heavy duty unit with large tracer rollers for perfect results at high speeds. Equipped with single radius knife (standard R = 2 mm). 100% repeatable accuracy garanteed through backlash free mechanism and 5 full digital NC servo axis for infinitely fine adjustment. The unit can work independetly top and bottom, the entire unit can be excluded automatically. Inclusive of blow nozzles mounted in front of the tracer rollers to insure the removal of chips. Included are specially nickel coated tracer rollers specifically developed for high gloss application. High gloss package designed for the automatic compensation of high gloss protection foils. TCT turnover knifes for scraper knife R = 2,0 mm (2 pcs. required)
SURFACE GLUE SCRAPER:
Surface glue scraper 1964: scraping out superfluous glue for a clean glue line Plunge-in controlled top and bottom separately, incl. 2 blow nozzles, incl. 2 turnover knifes, incl. dust extraction hoods
BUFFING : Buffing unit 1944K (2 x 0.2 kW, 400 V, 1,400 min-1) For edge cleaning and polishing, incl. plunge-in control, incl. 2 textile buffing wheels for 400V 50/60 Hz
SPRAYER UNIT: Sprayer 1856 for the in- and outfield area for the infeed area: electronically controlled release agent sprayer with release agent for the outfeed area: electronicaly controlled cleaning agent sprayer with cleaning agent
Sprayer unit (parting agent) after pressure unit to sprinkle the edge with lubricant recommended for the use of glossy edges.
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